EV Battery Swapping: Types, Benefits and Cost

Swapping Battery Station

Battery swapping in electric vehicles (EVs) is a process where the depleted battery is replaced with a fully charged one, typically at specialised stations. Unlike traditional charging methods that take hours, battery swapping offers a swift solution, taking only about 5 minutes. This method enhances the convenience of EV usage, particularly for long journeys, as it significantly reduces downtime. Although the technology is not widespread in India, ongoing advancements may lead to increased adoption in the future. This approach addresses concerns related to charging times, making EVs more practical for users. In this context, discussions around the availability, legality, and cost aspects of battery swapping are crucial considerations for the country’s evolving landscape of electric mobility.

What is EV Battery Swapping?

Swapping an electric vehicle battery means changing the battery to a fully charged one. This happens at a particular station or a service that comes to you.

The significant advantage of battery swapping is that it’s much faster than regular charging. Charging at a station can take up to 8 hours, but swapping a battery can take 5 minutes.

This makes battery swapping good for long trips. It cuts down the time an EV is not on the road. Also, it lets EVs be used more often and for longer times, as there’s no waiting for the battery to charge.

There are few battery swapping stations, but that might change as the technology becomes more common.

Types of EV Battery Swapping Systems

Different battery swapping systems come with pros and cons. The common one is automated, using robots for fast swaps but costly setups. Manual methods are cheaper but slower and need more human effort. Semi-automated combines features, offering speed between manual and automated, and is usually more budget-friendly. Regardless of the choice, battery swapping is an excellent alternative to charging stations.

PROS and CONS of EV Battery Swapping

Pros of EV Battery Swapping 

  • Faster Charging: EV battery swapping is quicker than using regular chargers. This is beneficial for drivers on long trips who need a fast recharge.
  • Convenient Station Placement: Battery swapping stations can be located closer together compared to EV charging stations. This makes them more suitable for drivers, especially in densely populated areas.

Cons of EV Battery Swapping

  • Cost of Batteries: The batteries used in swapping stations can be expensive. This cost may influence the overall expense of using such stations.
  • Time-Consuming Process: Swapping out batteries can take time, and during peak hours or high demand, it might become inconvenient for users. This can lead to delays in getting the service when needed.

EV Battery Swapping Providers in India

Electric Vehicle Battery Swapping

Several companies offer battery swapping services in India, but not all are nationwide. Some notable ones include Ola Electric, Amara Raja, Amplify Mobility, Esmito Solutions, Gogoro, ChargeMYGaadi, EChargeUp Solutions, Lithion Power, NIO, Numocity, Oyika Pte, Panasonic India, Revolt Motors, SUN Mobility, TATA Power, Okaya, and BatterySmart.

Gogoro is a Taiwanese company specialising in battery swaps for electric two-wheelers. In Taiwan, 95% of electric two-wheelers use Gogoro’s solution. The company has now entered the Indian market by partnering with Hero Motocorp.

Also Read

Gogoro Launches Battery Swapping in Delhi.

EV Battery Swapping Models

There are two main types of EV Battery Swapping.

I. Battery-as-a-Service (BaaS) / Subscription Model

In this model, EV battery services are treated as a subscription, akin to services like PNG. Here, the rates for swapping batteries are generally lower than one would pay under the pay-per-use model.

Battery of Electric Vehicle

II. Pay-Per-Use Model

Under this model, drivers pay based on their actual usage, as there is no fixed driving pattern. For instance, drivers with shorter commutes that don’t require frequent battery swaps are more likely to opt for the pay-per-use model.

Benefits of Using Battery Swapping in Electric Vehicles (Baas)

  • Improved Availability: Battery swapping makes recharging EVs fast and convenient, boosting their availability and minimising downtime compared to traditional charging methods.
  • Alleviating Range Concerns: It eases range anxiety, a significant worry for EV owners, by providing a quick solution to replace a depleted battery with a fully charged one.
  • Enhanced Battery Inspection: Regular battery inspections become easier, optimising usage and extending the lifespan of batteries.
  • Affordable Infrastructure: Battery swapping stations, similar to gas filling stations, can be unitised and constructed more affordably. These standalone stations, powered by solar and wind energy, store electricity, reducing the need for extensive power infrastructure.
  • Environmental Advantages: Battery swapping reduces the environmental impact of EVs by eliminating random charging and the disposal of used batteries. Combined with renewable energies, these stations decrease overall electricity demand from conventional sources.
  • Speedy Charging: Designed for faster charging rates, reducing the overall time needed for EVs to replenish energy.
  • Flexible Options: EV owners can choose between charging their battery or opting for a swap based on their needs and preferences.
  • Extended Vehicle Lifespan: Allows potential upgrades to newer and higher-capacity batteries in the future, maintaining the same form factor and potentially extending the physical use life of EVs.

Cost of Replacing EV Batteries in India

Pure Electric Vehicles

Pure Electric Vehicles run solely on electric batteries, also known as Battery Electric Vehicles. The battery undergoes discharge cycles during driving and charges when plugged in, affecting its capacity over time.

Battery Cost and Impact on EV Price

The battery pack constitutes 40%-50% of an electric vehicle’s cost, significantly influencing the price difference between EVs and traditional vehicles. This cost impact persists at the time of purchase and in subsequent years.

Replacement Scenario: In and Out of Warranty

Replacement is often covered if within the warranty period ( 8 years and 100,000 miles). However, once out of warranty, replacement costs are borne by the owner.

Current Battery Replacement Costs:

A 1 kWh lithium-ion battery pack costs around Rs 18,000-22,000. But this cost can vary from company to company and model to EV. For instance, if you need to replace the battery pack for a Tata Nexon EV (31 kWh), it would be around Rs 5.50-6.20 lakh. Similarly, for an MG ZS EV (44.5 kWh), the replacement cost would be about Rs 6.60-8.50 lakh.

Battery Cost Trends

McKinsey reports an 80% decrease in battery prices from $1000 to $227/kWh between 2010 and 2016. The continuous decline suggests that future replacement costs will differ significantly from today.

Battery Longevity and Manufacturer Warranty

EV batteries are proven to last many years, backed by warranties ranging from five to eight years. Nissan offers an 8-year warranty, while M.G. Motors provides a 7-year warranty globally.

Battery Cost Reduction Over Time

Research indicates a 16% decline in battery pack cost from 2007 to 2019, estimating the average price to be $161/kWh 2019. Following this trend, a 100 kWh battery’s out-of-warranty replacement cost in 2025 could be $5,600.

Conclusion

Electric vehicle (EV) battery swapping presents a swift and practical solution, particularly for long journeys, addressing concerns related to traditional charging times. While ongoing advancements in India may lead to increased adoption, discussions surrounding availability, legality, and cost aspects remain pivotal. The varied models, such as Battery-as-a-Service (BaaS) and Pay-Per-Use, offer flexibility to users. Despite potential challenges, EV battery swapping holds promise with benefits like faster charging, alleviating range concerns, and enhanced battery inspection. The cost of replacing EV batteries in India, influenced significantly by the battery pack, reflects a dynamic landscape influenced by ongoing developments, cost trends, and policy considerations.

F.A.Q.s

1. Is battery swapping available in India?

Answer: The availability of battery swapping in India is still being determined, with ongoing challenges in formulating a comprehensive policy. Discussions are underway, and Minister Nitin Gadkari’s recent response suggests ongoing negotiations.

2. Is EV battery swapping legal in India?

Answer: The legal status of EV battery swapping in India is questioned as policy formulation faces hurdles. Minister Gadkari’s parliamentary response indicates ongoing discussions, leaving the situation uncertain.

3. What is battery swapping?

Answer: Battery swapping in electric vehicles involves exchanging a depleted battery with a fully charged one at specialised stations. This quick process reduces downtime, benefits long trips, and improves overall EV usage.

4. What are the types of battery swapping systems?

Answer: Different types include automated (fast but costly), manual (cheaper but slower), and semi-automated (a balance between speed and affordability). Regardless of the type, battery swapping is a valuable alternative to traditional charging.

5. How much does it cost to replace EV batteries in India?

Answer: A 1 kWh lithium-ion battery pack costs around Rs 18,000-22,000. If you need to replace the battery for a Tata Nexon EV (31 kWh), it could be around Rs 5.50-6.20 lakh. For an MG ZS EV (44.5 kWh), the replacement cost might be between Rs 6.60 and 8.50 lakh.

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